Sump Removal

After my efforts with a new clutch and new gearbox, it was made clear that this wasn't the problem at all, however, during the removal of the gearbox and clutch we stumbled across a potential problem, there was alot of play in the crank shaft, allowing the fly wheel to move to and fro with ease, and after abit of research it became clear that this could have been the cause of my motorway problems. A month or so later i removed the sump, for no other reason than to clean it and put in new oil, only to reveal two thrust washers laying at the bottom (This seems to be a common problem with Heralds, if anybody else reading this has had this problem before i'd love some hints and tips as to whether the problem could lay in the size of the thrust washers or perhaps the wear on the main bearings?).

Since this discovery i have bought a new set of main bearings, (6 halves) and am ready to put them in. (i'm also not completely sure as to whether main bearings can be taken out and new ones installed without doing an engine rebuild?)

New Pump

A few days ago i tested the Herald, I took my father out for a drive, i think he had regrets about coming... after about half a mile down the road I felt the car struggling, and it appeared to be the same problem we originally had on the motorway, which was unexpected, as we thought we'd solved the problem with the new clutch and gearbox, however after some thought we now think that it could be one of two problems, a petrol problem, or an oil problem.

Today i fitted the new petrol pump (the original one was leaking somewhat) which was bought off ebay and was unused original stock. Whether this has helped at all i'm not sure, and i don't feel like testing it so soon after the last test (it was stressful)

New gearbox, new clutch... success?

Although i have yet to take the Herald out for a proper test drive, everything seems to be in order, after removing the old gearbox and putting the new one in, then removing the new gearbox and replacing the old clutch with a new clutch, then putting the new gearbox back in, only to find that the clutch is not properly alligned, and so removing the gearbox once again, re-positioning the clutch (by this time we were ready for a drink) and putting in the new gearbox for one final time.

The first test drive on the forecourt yesterday resulted in alot of crunching when selecting reverse gear, and after a some help from my uncle, an ex mechanic, who stated the obvious to us amateurs, we decided that the slave cylinder needed a slight extension. This morning i tested the Herald after accounting for the lack of reach and she ran like a dream... perhaps later i'll take her for a proper spin!

Cold Winters Day

The gearbox seems to be in good condition, however the Herald is still not moving! We now have a suspected clutch problem to exacerbate things even more.

I haven't done a huge amount of work in the past few weeks, so today i decided to put in some work to avoid losing heart, so i continued with my efforts to fiberglass the rust hole in the boot, i'm starting to get the hang of fiberglassing, although i didn't much enjoy my arm going hard when i established that i had dribbled the mixture down my forearm. I also painted the off-side front wheel today, which leaves only one wheek left to be rubbed down and painted. She's looking smarter than ever, although we'll be removing that old gearbox again in the next few weeks to install the new clutch i've just ordered. Lets hope the postal strikes don't affect the time it takes to arrive!

A day devoted to the gearbox.

Today we made an early start on a job which was unknown territory to us, removing the broken gearbox and installing the new (it's old but you know what i mean) gearbox that we previously bought on ebay. Despite taking 8 and a half hours, we only had a few major problems, which we managed to sort (eventually). One of the problems was parting the universal joint from the gearbox, which appeared to be completely wedged, and due to our lack of knowledge of removing gearbox's (this was our first time) we struggled, though eventually managed to part the two by jacking up the engine for support and simultaniously jacking the gearbox away from the propshaft (a very bodged but respectable method).

This problem came back with avengance on the refit of the new gearbox, and after finally giving up on attaching the gearbox to the universal joint we decided to tackle the easy jobs like tightening the nuts and bolts on the bell housing. Much to our surprise the earlier problem seemed to resolve itself with little effort after attaching the bell housing. Long day, but hopefully worth it, not looking forward to the test drive in the next few days...

A brief worry on the rear wheel front.

After leaving the Herald up on jacks all night i decided to put the wheel, which was now dry, back on. I lowered the jack and to our fear she didn't return to her normal position, so we spent half an hour worrying about what could have gone wrong, perhaps the shocks? We then decided to move her across the garage slightly, to aid our future endeavours with the new gearbox, and after a few minutes trying to start her in the cold (much harder than you would think, especially with a worn starter motor) she got moving, and much to our relief, the wheels sorted themselves.

A drip of paint on the wheels

For the past two days i've been giving the wheels a good rub down and paint, i've now finished 3 of 5 wheels, and the herald is starting to look very smart indeed, though taking off each wheel gives us a daunting reminder of how much work there really is to be done, some nice patches of rust are appearing from day to day. Atleast i won't be stuck for jobs!

We did however reveal a missing wheel nut on the front nearside wheel, we were lucky to get back from Nottingham to Kent without a wheel coming off. New wheel nut ordered, and the missing '1200' badge on the boot, though this will be a christmas present to me, and therefore won't make an appearance in photos for a few months yet.

Update on the gearbox; it has been bought on ebay for a very respectable £41.00 (I hope this price doesn't reflect it's condition) and should be delivered and ready to install within the next week or so.